Quality
Main producing procedures all in our own factory and under controlled
Professional Standardization Process
QUALITY OBJECTIVES
- Minimise Rejection & Reworks.
- Maximise Customer Satisfaction by minimising Complaints & Returns.
- Continually Up to date Work Methodology.
- Regularly respond to customer aspirations bringing out new age models.
- We strictly follow ISO standards to maintain the quality of the products.
- We ensure self respect, integrity of our employees and create and create ample opportunities for them to show their talent and skills.
- Maximise Customer Satisfaction by minimising Complaints & Returns.
- Continually Up to date Work Methodology.
- Regularly respond to customer aspirations bringing out new age models.
- We strictly follow ISO standards to maintain the quality of the products.
- We ensure self respect, integrity of our employees and create and create ample opportunities for them to show their talent and skills.
TESTING
We follow EN ISO standards for testing such as
1. Salt spray testing to ensure required finish of plated components.
2. Vibration Testing to ensure strength of frame and fork.
3. Mass fall impact test.
4. Component fall impact test for enduring testing of frame and fork.
5. Paint tests such as Adhesion , ball drop and DFT.
6. Universal tensile load testing machine for load testing of chain, tyre.
7. Hub Torque test fixture to ensure hub do not slip while rotating.
1. Salt spray testing to ensure required finish of plated components.
2. Vibration Testing to ensure strength of frame and fork.
3. Mass fall impact test.
4. Component fall impact test for enduring testing of frame and fork.
5. Paint tests such as Adhesion , ball drop and DFT.
6. Universal tensile load testing machine for load testing of chain, tyre.
7. Hub Torque test fixture to ensure hub do not slip while rotating.
TRANSPORTATION SAFETY
All packages are packed in strong export-worthy cartons and covered with a thick plastic, water-proof sheet. The plastic sheet protects against theft and broken cartons and pilferage. Sensitive and fragile cartons are clearly marked with a bright red tape for identification. Pallet packing is used where required.
Manufacturing Process
Welding
Four frame welding lines and four fork welding lines. Mostly are 1.0T and 1.2T with TIG welding
Pretreatment
We have the biggest sand blast machine to clear the surface and prepare them for painting
Painting and Coating
Two painting lines for frame and forks and one coating lines for spare parts. Stickers on the line.
Assembly
Automatic wheel group lines and assembly lines are neck to neck, fast and scraches avoided
Packing
SKD 95% for retailers, SKD 85% for distributors, CKD for customers with assembly labors
Warehousing
All finished goods are packed on pallets by orders, with technique keepers officially appointed.